Process Control & Verification

XSENSOR industrial sensors for manufacturing engineers who need confidence in applied pressure, alignment and flatness for production processes — provide the most accurate pressure profiles.

Inaccurate quality assurance testing is costly and can result in loss of business and productivity and at worst, create major liability issues.

For products applications like wafer polishing, verifying uniform pressure is key to production yield— if you manufacture goods that rely on nip or pinch rollers, ensuring their weight is evenly distributed is critical in maintaining production standards.



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Overview

semiconductor processing

Eliminate semiconductor processing defects.

Ensure your silicon wafer grinding equipment applies uniform pressure and prevent even the smallest of defects from compromising your wafers.

Pressure profiles of polishing heads can be evaluated using our high-accuracy, high-resolution LX sensors. This is especially important in wafer polishing applications where equipment is designed to remove microns at a time.

01

INLINe quality assurance

Maximize inline quality in manufacturing processes.

Use pressure sensors in your automated testing procedures for inline quality assurance testing.

Verify that materials meet acceptance parameters for performance and manufacturing defects.

Test the surface pressure of your products, such as seat construction, foam, or gasket material.

02

Capture footprints

Maintain balance in nip and pinch rollers.

Capture static or dynamic footprints between nip and pinch rolls. Get continuous thickness and compressibility across the entire contact area.

With the nip roller sensor, you can measure pressure distribution without disrupting the balance of your rollers. 

Using a proprietary diamond-shaped design that maximizes the sensing elements and eliminates electronic noise when measuring, our sensor offers the most accurate visualization of your nip footprint.

03

Specifications & Performance

XSENSOR process control and verification sensors provide accurate repeatable measurements to characterize your product or process interface. Understand uniformity and magnitude of applied pressures.  

Fast response time, minimal drift and hysteresis ensure consistent measurements for in-line quality assurance testing.  Stable calibrations ensure your sensors are always ready to use without recalibration.

Save valuable production and set-up time with fast set-up and easy-to-interpret graphical and visual presentation of measurements.

Accurate, repeatable pressure sensors measure with ±5% accuracy — maintains accurate measurements for thousands of cycles without recalibration

High spatial resolution with sensel size to 1.2 mm x 1.2 mm provide pressure details of the smallest surface features

Fast sensor response and sensor resolution of 0.01 psi ensure even the smallest variation in interface pressures are captured

Ultra thin sensing area, our LX sensors are under 1 mm and are conformable measuring contoured surfaces accurately

Custom covering materials available to meet the needs of industrial applications

Comprehensive software toolkit for analysis or direct data acquisition options

Process Control & Verification
Sensor
Resolution mm (In)
Use Case
Pressure RANGE
N/cm2 (psi)

Sensing area
cm x cm (In x In)

LX100:100.100.10

2.54 (.1)

Wafer Polishing

0.07 - 2.7
(0.1 - 3.87)

25.4 x 25.4
(10 x 10)

LX100:100.100.10

2.54 (.1)

Gasket Seals

0.14 - 10.34
(.2 - 15)

25.4 x 25.4
(10 x 10)

LX205:64.128.10

2.54 (.1)

Medium Spray Pressure

.07 - 10.3
(.1 - 15)

16 x 32
(6.3 x 12.6)

LX100:50.50.05

5.08 (.2)

Low Pressure Spray

0.07 - 2.7
(0.1 - 3.9)

25.4 x 25.4
(10 x 10)

IX510:128.128.05

5.08 (.2)

High Spray Pressure

3.4 - 207
(5 - 300)

25.6 x 25.6
(10.1 x 10.1)

IX510.31.96.40-04

.64 x 6.4
(.025 x .25)

Nip Roller

.7 - 88.3
(1 - 128)

2 x 61
(.8 x 24)

PX100:10.160.10-05

2.54 x 5.08
(.1 x .2)

Windshield Wiper

0.07 - 2.7
(0.1 - 3.9)

2.54 x 81.3
(1 x 32)

IX510:18.45.08

3.18 (.125)

Brake Pad

6.9 - 353
(10 - 512)

57.2 x 14.3
(22.5 x 5.6)

Catalog

Product Catalog

Get the latest info on XSENSOR Product Design & Safety Testing products and sensor specifications in this comprehensive catalog.

Download Catalog

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